Application · Logistics and warehouses

ASD design considerations for logistics and warehouses

Warehouse ASD design is not simply a matter of placing pipe at roof level. Clear height, smoke stratification, rack obstruction, future stock changes, dust, ventilation and maintenance routes all affect the design. Large or high spaces may require sampling at more than one level, confirmed by smoke analysis, functional testing and PipeFlow.

Risk conditions that
change the design

The sampling network must respond to the real environment and operating modes.

  • 01
    Smoke stratification in large or high spaces
  • 02
    Changing racks and stock profiles
  • 03
    Dust, vehicle emissions and contamination
  • 04
    Working-at-height and operational shutdown costs

Design priorities

Resolve these conditions before model and network confirmation.

01

Assess smoke stratification

Large or high spaces may need more than one sampling level. Vertical positions must follow the thermal environment, smoke behaviour and project fire-engineering assessment.

02

Protect pipework from logistics activity

Keep pipes, supports and capillaries away from forklifts, conveyors, automated equipment and projecting stock.

03

Manage dust at source

Define filtration, blow-through provisions, alarm strategy and maintenance intervals. Do not rely only on reducing sensitivity.

04

Allow for future rack changes

Document the permitted rack height, aisles and commodity changes so future layouts do not obstruct the approved sampling positions.

Protection layers

Each layer should have a defined detection and response purpose.

LAYER 01

Roof or ceiling sampling

Suitable where smoke will reach the upper layer. Pitched roofs, beams, roof lights, ventilation and stratification can change hole positions and zoning.

LAYER 02

Rack-level sampling

High stock can obstruct smoke movement. Multi-level networks must account for rack changes, sprinklers, forklifts and impact protection.

LAYER 03

Local high-risk sampling

Battery charging, conveyors, electrical cabinets and automated machinery can receive local sampling without automatically replacing whole-space protection.

LAYER 04

Accessible service zone

Place detectors, filters, test points and blow-through access where routine work does not require unnecessary working at height or operational closure.

Inputs required before design

These inputs turn an application concept into an auditable technical decision.

ParameterWhy it mattersDesign output
Clear height, roof and beam geometryControls smoke rise, accumulation, obstruction and stratification.Vertical sampling levels and pipe elevation
Rack height, aisles and future stock changesChanges smoke paths and physical pipe protection.Rack sampling and impact boundary
Commodity and packaging fire characteristicsAffects fire growth, smoke and the required response.Sensitivity, alarm and test objective
Dust, vehicles and temperatureControls filtration, blow-through and maintenance.Environmental treatment
Ventilation, roof vents and seasonal modesCan dilute, displace or stratify smoke.Sampling position and test conditions
Automation and maintenance windowsControls collision risk, shutdown and safe access.Installation protection and service plan

Questions to resolve

Use these in the first project workshop.

  1. 01
    What are the clear height, maximum rack height and roof geometry?
  2. 02
    How do dust, temperature and vehicle emissions change seasonally?
  3. 03
    Can the system be tested and maintained during normal operations?

Common questions

Is roof-level ASD sampling enough for a high-bay warehouse?

Not always. High racks, beams, ventilation and thermal stratification can prevent early smoke from reaching the roof. Rack-level or multi-height sampling may be required and should be verified through fire engineering and functional testing.

Does warehouse dust cause ASD false alarms?

Dust affects background levels and maintenance demand, but lowering sensitivity alone is not a complete response. Identify the source and particle characteristics, then define filtration, blow-through, alarm thresholds and maintenance intervals.

Should a large warehouse use ASD 535-3 or ASD 535-4?

Use ASD 535-3 when one independent channel and its PipeFlow model meet the protection requirement. Evaluate ASD 535-4 when two areas need separate sampling, indication or control, or when two independent networks are required.

Source and review record

Manufacturer facts: SECURITON SecuriSmoke ASD Product Brochure V2.0 EN and current manufacturer design documentation. Application sequence and candidate-model guidance are PEIEN engineering recommendations.

Last reviewed: 27 July 2026. Project values remain assumptions until reviewed by a suitably qualified fire professional or experienced ASD practitioner.

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